Monday, 23 April 2012


My home made solar cell step by step


Step 1Materials you will need

Materials you will need
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A sheet of copper flashing from the hardware store
A transparent CD case
Electric wire
Sodium bicarbonate or Table salt

An electric stove
hot glue
solder
Sheet metal shears for cutting the copper sheet

I suggest you visit http://scitoys.com there are many projects and interesting kit

Step 2How to prepare copper

How to prepare copper
The first step is to cut a piece of the copper sheeting that is about the size of the burner on the stove. Wash your hands so they don't have any grease or oil on them. Then wash the copper sheet with soap or cleanser to get any oil or grease off of it. Use the sandpaper or wire brush to thoroughly clean the copper sheeting, so that any sulphide or other light corrosion is removed.

Next, place the cleaned and dried copper sheet on the burner and turn the burner to its highest setting.

Step 3Cooking the copper

Cooking the copper
cook the copper for at least 30 min.
As the copper gets hotter, the colors are replaced with a black coating of cupric oxide. This is not the oxide we want, but it will flake off later, showing the reds, oranges, pinks, and purples of the cuprous oxide layer underneath.
The last bits of color disappear as the burner starts to glow red.
When the burner is glowing red-hot, the sheet of copper will be coated with a black cupric oxide coat. Let it cook for a half an hour, so the black coating will be thick. This is important, since a thick coating will flake off nicely, while a thin coat will stay stuck to the copper.
After the half hour of cooking, turn off the burner. Leave the hot copper on the burner to cool slowly. If you cool it too quickly, the black oxide will stay stuck to the copper.

Step 4Prepare the cooked copper

Prepare the cooked copper
When the copper has cooled to room temperature (this takes about 20 minutes), most of the black oxide will be gone. A light scrubbing with your hands under running water will remove most of the small bits. Resist the temptation to remove all of the black spots by hard scrubbing or by flexing the soft copper. This might damage the delicate red cuprous oxide layer we need to make to solar cell work.
When you are finished cleaning the copper should be as in the photo

Step 5Assemble the cell

Assemble the cell
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Cut another sheet of copper ,
Solder a wire to each copper plate
glue to insulate the soldering
glue the plate as in photo

Step 6Fill and seal the cell

Fill and seal the cell
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seal the cell and fill it with a solution of baking soda (or cooking salt) and water

Step 7Test the cell

Test the cell
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test the cell whit Sunlight
A note about power

my cell produces 58 microamps at 0.10 volts.

Don't expect to light light bulbs or charge batteries with this device. It can be used as a light detector or light meter, but it would take acres of them to power your house.

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